An Air Compressor is a device that increases the amount of air that is contained within a particular space. By packing in the air, the air pressure is increased. This creates a force that is useful for a variety of purposes, such as industrial, manufacturing, commercial and personal purposes. Industrial Compressors are designed to compress (over 20 psi) and move air and other gases such as hydrogen, oxygen and nitrogen. Centrifugal Compressors use centrifugal forces to pump air or gas to develop pressure and they typically operate at speeds of 3500 rpm or higher. Multiple stages are used to produce the required pressure rise. This type of Compressor is driven by an electric motor, steam turbine, or gas turbine, with or without speed increasing gears.
The main types of Compressors include:
- Centrifugal Compressors
- Rotary Compressors
- Reciprocating Compressors
Man-made Air
Compressors usually fall into one of two types, either dynamic or positive displacement, and are defined by their mode of operation. A positive displacement
Air Compressor works by filling and then emptying an air chamber. Dynamic Air
Compressors, on the other hand, use a rotating device to accelerate and then
decelerate air. This process uses the speed or velocity of the air to increase
the air's pressure. Centrifugal air compressors are dynamic air compressors.
Three common
types of positive displacement Air Compressors are rotary screw, reciprocating
and rotary sliding vane Air Compressors. Positive displacement type machines are Rotary Compressors, Blowers,
and Vacuum Pumps. This type of machine
incorporates rotating internal lobes, screws or vanes that compress the gas or
air. They are constant volume machines with variable discharge pressure. The
volume can be varied only by changing the speed or bypassing or wasting some of
the capacity of the machine. The types of rotary compressors are classified by
the type of rotor they use. These include: straight-lobe, sliding vane, liquid
piston and screw type. Reciprocating Compressors (see Figure 1.) are furnished in either
single-stage or multi-stage types. The principle parts of this type of machine
are the cylinders and the pistons. The different types you will see include
single acting air cooled or water cooled, single stage double acting water
cooled, horizontal or vertical.
How an Air Compressor is Used:
Compressed air can be used in a variation of ways. It can be used
to alter chemical composition, as in the case of making fertilizer; it can be
used for industrial purposes, such as production line manufacturing processes;
or it can be used to maintain industrial plants. Perhaps the most well-known
use of Air Compressors is in the case of pneumatic tools such as air-powered nail guns, staplers, sanders, spray guns and ratchet wrenches. There are
hand-powered air compressors, but most are powered by either electricity or natural gas. Natural gas air compressors usually are more cost effective. Depending
on the type of Air Compressor, operation costs can be high, as in the case of
plant maintenance.
Another way to group Air Compressors is by the number of stages they
have. A two-stage Air Compressor usually is used for heavy-duty use and offers
a higher level of compression than smaller, single-stage Air Compressors.
Two-stage Air Compressors can store air for future use and are more energy
efficient because they produce more air per unit of horsepower than
single-stage Compressors. Also, less heat is generated in a two-stage Compressor,
which means that wear on the unit is reduced. Portable electric Air Compressors
also are available for light-duty applications.
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