UK Chemical Industry Aims for 2030

With jobs hanging in the balance at Ineos, Grangemouth last week, how secure is the chemical industry in the UK at present? The UK Government plan to grow the chemical sector by 50%, over the next 17 years, by strengthening supply chains so that technologies and products are sourced in the UK. 

If the Ineos, Grangemouth site had closed, it would have decreased Scotland’s manufacturing industry by 8% and it would have indirectly affected 10,000 jobs. The refinery supplies 70% of the fuel used at filling stations throughout Scotland and also supplies fuel to the North of England and Northern Ireland, so petrol and diesel supplies, had it closed, would have had to have been sourced elsewhere.

The UK Chemical industry represents around 12% of value added in manufacturing, equivalent to 1.5% of GDP. The Chemicals industry is one of the largest and most diverse manufacturing industries in the UK. It is a vital trade supply chain to UK manufacturing from Aerospace to Pharmaceuticals, as well as retail manufacturing from Food & Drink to Personal Care. Productivity in the Chemicals industry has increased by 69% since 1999-2009 [Cogent, 2013]. This industry is comprised of commodity chemicals, speciality/fine chemicals and consumer products, and directly employs over 140,000 people in high value jobs and indirectly supports around three times as many.

Large scale manufacturing locations often have clusters of manufacturing units. In the UK, there are four main locations for commodity chemical manufacture, including Teesside as part of the Northeast of England Process Industry Cluster (NEPIC). Some 50% of the UK’s petrochemical and commodity chemicals are produced by the NEPIC industry cluster companies on Teesside. Perry Process Equipment is a member of NEPIC and works with chemical manufacturers within this group.

In a new strategy for the chemical sector, Vince Cable, Business Secretary and Michael Fallon, Business Minister met chemical industry business leaders last week to drive forward plans to grow the industry by 50% by 2030.

The Business Secretary said:

“The chemical industry in the UK is already a leading exporter but there are considerable future growth opportunities if we can create the right conditions. Key to this is a strengthening of our supply chains so chemical technologies and products are sourced in this country rather than overseas. By working together with business on a long-term vision, we can build confidence to invest, grow and create British jobs in one of our most important sectors.” 

Amongst the companies who Vince Cable met with, was the chemical processing company Thomas Swan who will lead on supply chain development work. Since the late 90s, Perry Process Equipment Ltd has frequently supplied Thomas Swan with process equipment to their manufacturing site. By sourcing equipment from Perry Process, Thomas Swan has made significant savings. They have also recycled their surplus equipment by selling it to Perry Process Equipment Ltd to be refurbished and reused within the industry.

Perry Process Equipment Ltd has been working with chemical companies around the globe, for over eighty years, to provide quality machinery at a fraction of the cost compared to new. By buying used machinery, these companies have reduced waste, reduced usage of raw material and more importantly have reduced the associated emissions generated in the manufacturing process. All of this has improved their green credentials as well as saving them valuable time and money.

With the chemicals sector aiming for 50 % growth by 2030, Perry will continue to help the current UK chemical manufacturing sites strengthen and grow. 

A Guide to Buying Used Process Equipment

Download our complete FREE Buyers Guide

Buying used or second hand process equipment can provide significant cost savings against purchasing new, but many people are deterred by the plethora of myths that surround the industry. This article takes each of these myths in turn and exposes them, so that you and your company don’t miss out on the savings that can be achieved. This can run into thousands, even hundreds of thousands of pounds.

Myth 1: There is no guarantee that used process equipment will work:

Unfortunately, you often get what you pay for although a reputable dealer will undertake many more checks before they even get the process equipment into their stock and even more before it is sold on to you. A good dealer should also allow you to inspect before you buy, if you can’t make it to their site then ask for a video of the equipment to be sent to you or send a third party inspector to confirm it is in working order.

Myth 2: You can’t buy spare parts for a used machine:

This commonly held belief is simply untrue.  Additional parts can be sourced for any machine. If a part can’t be obtained from the OEM it may be possible to locate it from a different used machine. Alternatively, a good dealer will have relationships with engineering companies that can make the parts from the original drawings of the unit to its original specification.

Myth 3: There will be no documentation available:

Most used equipment is still accompanied by its relevant technical documentation and user manual. If it is not available the OEMs can supply them and a good dealer should be able to organise this for you.  Often you will find that the manufacturer’s warranty is still available, or there may be an option to extend this. Again, a good dealer will always be able to organise this for you. Finally, make sure your dealer provides you with documentation concerning the industry and processes the equipment has previously operated in. This information is required in order to meet 34E requirements for material handling.

Myth 4: The process equipment will not meet your requirements or current legislation:

Sometimes this can be true for an older piece of equipment, but even if this is the situation it can be modified to ensure it does. Most dealers will offer this service in-house or will work with the OEM or an engineering company to provide it.

To view the other four myths and tips click here and download a copy of the complete Guide to Buying Used Process Equipment. From there, you can also download our latest catalogue, brochure and other literature.

If you would like to discuss any of the points made above, please call to speak to a member of our team who would be happy to answer your queries. Tel: +44 (0)1325 315111.

A History of Hosokawa Micron Group

Hosokawa Micron Corporation was established in 1916 in Osaka, Japan as part of the Hosokawa Iron Works. Hosokawa is now the leading international specialist in powder and particle processing technology, blow firm technology, and confectionery technology.

The Hosokawa Micron Corporation employs over 1,400 people within their five divisions, with facilities for research, engineering, manufacturing and service throughout Asia/Oceania, the Americas and Europe. The Group is committed to preserving the environment for future generations by acting in an ethical manner, adhering to ethical practices and manufacturing long lasting equipment that can be re-used for many generations.

The organization's research and development group continue to produce innovative products to enable size reduction.  Their history of technical achievement has consistently outpaced its competition. Hosokawa’s applications database and technical expertise cover a wide range of industries and their knowledge of process applications and performance of difficult to handle powders is based on years of experience. With nearly 100 years’ experience in the design and fabrication of process equipment combined with an international material sourcing policy, Hosokawa’s equipment brings quality and cost-effective solutions to the marketplace.

Industries covered:

·         Agrochemicals	·         Pharmaceuticals
·         Ceramics	·         Pigments
·         Chemicals	·         Plastics
·         Cosmetics	·         Powder Coatings
·         Food	·         Rubber
·         Metals	·         Soap & Detergents
·         Minerals	·         Toner

 

Hosokawa equipment at Perry Process Equipment:

UNUSED HOSOKAWA RIBBON MIXER: l0789

Perry Process Equipment Ltd are the largest stockists of used Hosokawa equipment for use in the chemical, pharmaceutical and food industries and can save you up to 70% when compared to the cost of a new unit. We have been buying and selling used equipment for over 80 years, so you can trust our expertise.

We have a wide selection of used Hosokawa pieces in stock including stainless steel mixer/dryers, jacketed ribbon mixers, air classifier mills and many more.  

View our inventory online or call us now on: +44 (0) 1325 315111.

IPE Magazine Advise Readers Of Our Benefits

The benefits of buying used equipment from Perry Process Equipment Ltd have recently been highlighted in an article by IPE magazine. We always advise our customers of the many advantages and now they have been reiterated by a leading engineering magazine. Read the main points from the article:

• The company says: "Be clever! Buy used process equipment and save up to 70% on the cost compared with new."
• "We have been buying and selling complete plants and individual items of equipment since 1932, relevant to the chemical, pharmaceutical, food, cosmetics, brewing and power generation industries.”
• In addition, Perry Process Equipment will pay cash to buy your surplus process equipment for stock.

(Click here to read the Full Article - "Perry Process Equipment urges firms to buy used process equipment" as per Engineer Live)

We can save you time and money on your process equipment. Plus, if we don’t have what you are looking for at our site, we will find the right piece of equipment for you.

Click here to view our website

Read All About: Planetary Mixers

Introduction
The work head of the planetary mixer generally comprises two mixing paddles and one scraper. The two paddles rotate around their own axis while revolving along the internal wall of the container. The rotation and revolution of the paddles and scraper bring the peripheral materials to the interior. After one revolution, the paddles have passed through the entire internal space, after 3 rounds, most of the materials sufficiently mixed and all materials thoroughly mixed after only 36 revolutions.

These mixers are suitable for mixing high viscosity pastes and liquids and are excellent for de-aeration processes ensuring a homogenous mix.

Characteristics
1. It is a highly efficient, multifunctional mixer. It can combine reactions, mixing, blending and dispersion.
2. The planetary mixer is suitable for the production involving  liquid-liquid, solid-liquid, ointment-ointment, powder-ointment and materials with a wide variance in densities and proportions from low to high viscosity.
3. The mechanical seal and soft seal between the vessels enable the materials to be processed under vacuum conditions.
4. The vessel body can be heated by electricity, steam, water or oil.

5. The jacket structure can facilitate both heating up and cooling down.
6. The vessel inner wall is processed is usually highly polished ensuring the rotating wall scraper removes materials stuck on the inner wall.
7. The agitators will rotate as it revolves to thoroughly mix the materials. The mixing effect will be obtained within a short period and is typically more than ten times faster than normal mixers.
8. The rotation and revolution of the agitator and the scraper can be easily controlled by motor inverters.
9. It can be equipped with the extruder.
10. Different mixing forms are available as options according to different process.  

New Consignment Stock:

Stock Number: VRG8299. Used Ross model DPM-10W polished 316L stainless steel vacuum Planetary Mixer. Approximately 45 litre working capacity and 56 litre total capacity.

Mixers at Perry

We have been buying and selling used equipment for over 80 years, so you can trust our expertise. Perry Process Equipment can offer a wide range of Planetary Mixers on site ranging from 5l to 300,000l. Save 70% compared to the price of new.

Stock Number: VRG8299

We also offer a large inventory of used and unused Mixers for the food, dairy, beverage, pharmaceutical, and chemical industries, including Continuous Mixers, Dispersion Mixers, Double and Single Arm Mixers, Hi-Intensity Turbulizers, Ribbon Blenders, Jacketed Mixers, Stainless Steel Mixers, Ploughshare Mixers, Powder Blenders and Paddle Mixers. Our mixers are available in horizontal or vertical orientation, in many diameters, dimensions and capacities. Hi-intensity Mixers and dispersion Mixers are also available.

Call us now on: +44 (0) 1325 315 111 and we will answer your process queries or you can view our inventory of Mixers online.